Ok since there is no real write up on this and we keep getting newbies and oldies alike forgetting stuff, I am putting this fairly straight forward simple write up that will resolve this issue.
I will add data to it as necessary to cover every aspect of the swap to answer all questions.
Here we go:
When getting ready to swap from the B21a1 to any B20a5 or A motor there are basic parts needed to do this.
1. B20a5 or B20A(JDM 88-91 Prelude motor only, no other B20 motor is compatible PERIOD!!!)
Since this is a fairly straight forward swap, you will need all the parts off of your old B21a1 motor to transfer everything over.
When I say everything, I mean:
*Edited for correct information (Thank you MustardCat for pointing out the incorrect information):
1. Intake manifold and sensors
*Stick with whichever sensors are already used on your manifolds, since you are using the B21 manifolds just swap them right over and don't touch the sensors on them.
2. Distributor - *You do not need to swap the distributor.
3. *You do not need to swap the cam sensor or the water temp sensors in that picture.
4. Entire Engine harness
5. Side Engine mount, specifically the B21a1 bracket that is bolted on the drivers side. This bracket is different than the B20a5/A brackets.
*It is also imperative to note, that should you decide to purchase aftermarket B20a5/A engine mounts, that this bracket does not work with them. You need the B20a5/A engine bracket and chassis bracket to make those aftermarket mounts bolt up.
**You only need to use the B21a1 driver side engine bracket on your B20a5 if the chassis is missing a threaded hole where the B20a5 style outer bracket bolts on. Some 90-91 have the threaded hole, some don't. The other mounts are the same and you can reuse your a5 mounts if you want. I would use whichever ones appear the least worn.
6. Exhaust manifold and downpipe and EGR pipe. Its is crucial you pay attention to this because the B21a1 is OBD1 and thus the O2 sensor is on the downpipe and the engine harness is going to need to be plugged into the O2 sensor to ready your exhaust gas readings, and the 90-91 EGR pipe is longer than the 88-89 B20a5 EGR pipes.
*Note: The EGR pipe is no longer available at Honda Dealers - Discountinued
7. The one thing that gets left out is that if this a Auto to manual swap, it is necessary to replace the auto water pipe with the manual one as well. The auto is longer and will not work. This is one detail that was discovered and known but was left out for auto to manual swappers.
8. The last common part is the ECU. You are keeping everything off of your old B21a1 which includes the engine management.
This is necessary since the mechanical side of the motor will run just fine, but the sensors which your stock B21a1 ECU will be looking for are different because the B21a1 is an OBD1 motor and the B20a5/A are OBD0 motors.
This general write-up will point all those looking to swap from a B21a1 motor to the B20a5/A motor.
There are more details that may be missing but as this thread gets viewed and more questions get asked, we shall add what is required and necessary to complete this swap for al 3rd gen members.
Enjoy!!!!
*Picture Reference: rev_rage, and 1funryd pictures.
I will add data to it as necessary to cover every aspect of the swap to answer all questions.
Here we go:
When getting ready to swap from the B21a1 to any B20a5 or A motor there are basic parts needed to do this.
1. B20a5 or B20A(JDM 88-91 Prelude motor only, no other B20 motor is compatible PERIOD!!!)
Since this is a fairly straight forward swap, you will need all the parts off of your old B21a1 motor to transfer everything over.
When I say everything, I mean:
*Edited for correct information (Thank you MustardCat for pointing out the incorrect information):
1. Intake manifold and sensors
*Stick with whichever sensors are already used on your manifolds, since you are using the B21 manifolds just swap them right over and don't touch the sensors on them.
2. Distributor - *You do not need to swap the distributor.
3. *You do not need to swap the cam sensor or the water temp sensors in that picture.
4. Entire Engine harness
5. Side Engine mount, specifically the B21a1 bracket that is bolted on the drivers side. This bracket is different than the B20a5/A brackets.
*It is also imperative to note, that should you decide to purchase aftermarket B20a5/A engine mounts, that this bracket does not work with them. You need the B20a5/A engine bracket and chassis bracket to make those aftermarket mounts bolt up.
**You only need to use the B21a1 driver side engine bracket on your B20a5 if the chassis is missing a threaded hole where the B20a5 style outer bracket bolts on. Some 90-91 have the threaded hole, some don't. The other mounts are the same and you can reuse your a5 mounts if you want. I would use whichever ones appear the least worn.
6. Exhaust manifold and downpipe and EGR pipe. Its is crucial you pay attention to this because the B21a1 is OBD1 and thus the O2 sensor is on the downpipe and the engine harness is going to need to be plugged into the O2 sensor to ready your exhaust gas readings, and the 90-91 EGR pipe is longer than the 88-89 B20a5 EGR pipes.
*Note: The EGR pipe is no longer available at Honda Dealers - Discountinued
7. The one thing that gets left out is that if this a Auto to manual swap, it is necessary to replace the auto water pipe with the manual one as well. The auto is longer and will not work. This is one detail that was discovered and known but was left out for auto to manual swappers.
8. The last common part is the ECU. You are keeping everything off of your old B21a1 which includes the engine management.
This is necessary since the mechanical side of the motor will run just fine, but the sensors which your stock B21a1 ECU will be looking for are different because the B21a1 is an OBD1 motor and the B20a5/A are OBD0 motors.
This general write-up will point all those looking to swap from a B21a1 motor to the B20a5/A motor.
There are more details that may be missing but as this thread gets viewed and more questions get asked, we shall add what is required and necessary to complete this swap for al 3rd gen members.
Enjoy!!!!
*Picture Reference: rev_rage, and 1funryd pictures.