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Header for the B20a3 (PGM-CARB SOHC)

15875 Views 45 Replies 18 Participants Last post by  1funryd
4
Remember, the B20a5 header does not fit on a B20a3 cylinder head. We need a readily available performance header for the B20a3 and other SOHC 3rd gen Prelude cylinder head.

As I was poking around online, I stumbled across this:
OBX RACE EXHAUST HEADER 84-87 HONDA PRELUDE 2.0L A20
http://www.erzperformance.com/ProductDetails.asp?ProductCode=OBXHONDA-14



I know there are a lot of similarities between the A20 and B20a3 cylinder heads and PGM-CARB setups. It would not surprise me if they are almost identical in a lot of ways.

So I invested $10 in a Felpro exhaust manifold gasket made for a 86 Prelude PGM-CARB.




Guess what?!?!?!?!




It fits like the regular B20a3 exhaust manifold gasket. Exact match. Now the only thing to figure out is if the header angle is compatible with the angle the B20a3 sits at. If the angle is right (or close enough), we have a bolt-on performance header options. If the angle is too far out, we could possibly modify it to work.

____________________________

Adjustable Cam Gear too:

Also a side note, here is a F22 adjustable cam gear I bought off eBay for my B20a3 build. I took a gamble on it and found it is an exact fit with the B20a3 cam gear. The only questionable remark I have is regarding the quality of design. The generic eBay cam gears suck.



In any event, even if this cheap cam gear slips, the B20a3 is a non-interference engine. Meaning under any stock circumstances, a valve will never be able to kiss a piston.

In my particular engine build, I am milling the engine block and head surface down for performance, so I don't know if it will change anything.
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Im pretty sure the f22 cam gear gets used on the A20 also. from the looks of the header it might hang lower where the down pipe is. Maybe modified so it hugs the oil pan closer.
Pretty sure that obx header is s.s. S.S. is harder to bend then mild steel. So keep that in mind. Also requires different gas and wire for mig welding if you want to do it right so keep that in mind. Yeah ss header would be better but a mild steel might be easier to modify.
after looking at some pictures in the 2g section, to me it looks like the a20 is tilted forward/upright. but i guess I dont know how the a3 is tilted but im assuming its the same angle as the a5. So the angle where the runners meet the downpipe on the a20 is more obtuse, the a3 would be acute? Is that the problem you are looking at?
Some more;

Mild steel:
Pace Setter 72C1250 ARMOR Coat, 86-89 Honda Accord, 85-87 Prelude Si, 2.0L Header Kit
http://www.race-mart.com/Pace_Setter_Performance_Products-PSP-72C1250.html
Pace Setter 72C1250 ARMOR Coat, 86-89 Honda Accord, 85-87 Prelude Si, 2.0L Header Kit
All PaceSetter headers are manufactured using mandrel-bent, mild steel tubing and surface-ground, thick steel flanges, PaceSetter Headers are available with standard black painted finish or Armor*Coat, a polished, high temperature, metallic-ceramic coating. Each header undergoes an extensive preparation phase followed by two applications of the coating and a high-temp curing process. The Armor*Coat won't discolor like paint, chrome or dull finish coating, reduces underhood temperatures, resists rust and corrosion and is easy to keep clean. All PaceSetter Headers come with hardware, gaskets and illustrated instructions and are backed by a three-year warranty. Header bolts not included.

86-89 Honda Accord, 85-87 Prelude Si PaceSetter Headers
http://www.azraceplace.com/86-89-honda-accord-85-87-prelude-si-2-0l.aspx
Manufactured using mandrel-bent, 16-gauge mild steel tubing and port-matched, CNC-machined, 3/8"-thick head flanges. They are designed for the best combination of ease of installation, fit and maximum performance gain for your vehicle. PaceSetter Headers come with hardware, gaskets and illustrated instructions and are backed by a manufacturer's three year warranty.

PaceSetter Headers are custom-engineered for racetrack performance and sound in your vehicle
Forged from mandrel-bent 16-gauge mild steel tubing with your choice of protective finishes:
Black paint (standard): Non-high temperature paint, used to protect headers during storage and shipment
Armor*Coat: PaceSetter's exclusive Armor*Coat process utilizes two layers of metallic-ceramic protection that's cured at a searing 2000°F. It won't discolor like paint, chrome or dull coatings, and keeps under-hood temperatures lower.
PaceSetter Headers boast substantially higher flow than inefficient stock exhaust manifolds
CNC-machined thick steel flanges with milled surfaces ensure a proper fit and the best seal
PaceSetter Headers come equipped with positions for all factory sensors
Connects without hassle to the stock Y-pipe on most models
PaceSetter Headers are designed with easy bolt-on installation in mind for most models (some vehicles require welding or fabrication)
Includes detailed step-by-step instructions and custom-machined gaskets; utilizes stock header bolts
PaceSetter Headers are available in 50-state smog legal and off-road/racing only models (select vehicle above for specific availability)
Made right here in the USA
Your PaceSetter Headers are backed by a manufacturer's 3-year limited warranty
Unless otherwise noted, these headers are designed to fit the vehicle as it came from the manufacturer. If your vehicle is using aftermarket components, parts from other applications, or custom altered parts, then it is the installer's responsibility to verify fitment.

We have to make sure it is the PGM-CARB version and not the PGM-FI.
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PACESETTER 1986-1989 Honda Accord Si 2.0L Performance Exhaust Header #70-1250
http://www.ebay.com/itm/PACESETTER-...t-Header-70-1250-/390377605683#ht_1757wt_1003

*AFTER-MARKET INCREASED PERFORMANCE PLUS*

***LEGAL IN ALL 50 STATES***



1986-1989 HONDA ACCORD 2.0L (F.I.and Carb)

and

1985-1987 HONDA PRELUDE Si, 2.0L

PACESETTER

EXHAUST HEADER



GET BETTER GAS MILEAGE, NOW!



I am selling a Brand New (in the box) Performance HEADER for the 1986-1989 HONDA PACCORD Si 2.0L (F.I. and Carb) that will give you 6-10% increase in horsepower.

This is part # 70-1250

Proudly manufactured by Pacesetter in the U.S.A.



Mandrel-bent mild steel tubing, 3/8" thick steel flanges and 1 1/2" d. primaries.

This header is available at this price in the standard black painted finish.

It has hook-ups for smog & engine management sensors.

This header comes with an extension to connect to stock system.

2" d. Flanged Collector

Comes with all necessary hardware & gaskets for installation.



50 STATES LEGAL. Carb # D-439-5.



MSRP = $319.95 = 35% savings to you

Also comes with Manufacturer's Limited 3-Year Warranty.



Metallic-ceramic coating is available. Part# 72C1250 @ $318.00 . Please allow an additional 12-15 business days for the coating process.



Pay now with Visa and Mastercard, Discover and Paypal .

Please call me @ 602.667.5536 with any questions or info on how to pay with Visa/Mastercard/Discover.



$15.00 Shipping & Handling to within Continental U.S. via UPS Standard within 48 business hours. Delivery 4-8 days.

Thank you for your interest/bidding.



***Due to circumstances beyond our control (it's practically impossible to predict that, within 24 hours, every guy in the US would NEED the same part at the same time), this part may not be available for immediate shipping. Please check availability of item before ordering.

****We strive to please our customers and would like to receive positive feedback. If you can not do that, please contact me asap and I will try to resolve your issue. Thank you!
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why didn't anyone think of this before? dude, you're a genius! They're pretty cheap too, but I'm also worried the angle might not be right.
why didn't anyone think of this before? dude, you're a genius! They're pretty cheap too, but I'm also worried the angle might not be right.
Well quite simply, because the CARBed ludes on here are rarity, there is about 99% Si Fuel Injected models on this forum.
UP!
I think that the OBX A20 header can easily be modified to fit our B20A3-4 due to the high primaries length :
I would cut in the middle of the downpipe, re-bend the existant bend (+/- 40° more, assuming A20 is tilted 20° forward and B20 20° backwards...) if it's possible
Or if it's not, weld in place some more angled inox bends!!
I see a big advantage with this header : you can shorten the downpipe a lot to tune the header with some cams...
What you guys think of these mods??
UP!
I think that the OBX A20 header can easily be modified to fit our B20A3-4 due to the high primaries length :
I would cut in the middle of the downpipe, re-bend the existant bend (+/- 40° more, assuming A20 is tilted 20° forward and B20 20° backwards...) if it's possible
Or if it's not, weld in place some more angled inox bends!!
I see a big advantage with this header : you can shorten the downpipe a lot to tune the header with some cams...
What you guys think of these mods??
Worth it!

The 2nd gen twin-carb Prelude can hit 200whp, so there should be no reason our 3rd gen cannot.
Worth it!

The 2nd gen twin-carb Prelude can hit 200whp, so there should be no reason our 3rd gen cannot.
Are you sure 200whp or 200bhp???
Many times I have peeked at the 2nd gen Prelude forum for ideas and information. The A20 engine is similar to the B20a3 in a lot of ways. Those guys have about 5 years of extra development time over the B20a3 guys. And there are probably more A20 fans than B20a3 fans, they have more research, development, and evidence. I look to them from time to time so that maybe I can learn something and find a way to apply it to the B20a3.

In example, the 180whp and 200whp figures are thrown around here:
http://www.preludepower.com/forums/showthread.php?t=314669

We should link this thread "Header for the B20a3 (PGM-CARB SOHC)" in the FAQ sticky, and in the B20a3 performance thread for future reference.
B20A3 to 200bhp

Hey guys was just looking for some B20 info for engine I've just built higher CR ratio, with my own special porting work on head and manifold, 59mm TB, OBX header and 2.25" mandrel bent system, and adjustable cam gears. Hoping to get something decent like 170-180bhp.

But came across this so thought I'd help you clarify some info as I seem to be the ET/ET1/ET2/A18/A20 guru.

ET/A series engine have a shorter stroke and larger bore we typically have 83mm pistons fitted on a performance build or rebore a 1.8l to same 2.0l specs, this when combined with a 1.8l head can give you a seriouslly nice boost in CR ratio. This also means that we have a better stroke to rod ratio than B20A3 enabling much better rpms.

Also the other upside to ET/A over B20A3 is that ET/A crank and rods are extremely light, ET/A is very quick revving engine as it has one of the lightest cranks I've ever seen they have no counterweights, which means they tend to vibrate a bit but the upside to that is very responsive engines!! The Rods are also very light and you can get lighter weight wrist pins as well to help out even more!! Also as for the heads we have round ports on the carb model which really helps with port velocity and fuel atomization as opposed to square and the A20 oval ports are very good for high revs and peak power engines but you get less CR ratio as they're chambers are bigger to compensate for the 9.4:1 CR ratio.

Also the F22 cam gear doesn't work only fits on B20A1 from 86-87 in 2g lude or 86-89 3rd gen Accord B20A1. They typically need 2mm machined off the flange face to fit properly so I'd check to see if your's needs the same too.

As for the exhaust yes our engine is tilted forwards 15 degrees so you'd have to alter the angle of your downpipe but we do the same for B20A5 manifolds that we use for B20A1 in our 2G ludes.

I would think that if you can fit bigger valves and ET/A camshaft grind, increase CR a bit, custom fit some Weber DCOE 45's, port and polish cast header fit 2" downpipes to 2.5" system you could potentially get quite close to 180-190bhp flywheel (no CAT), anymore you'll be needing DOHC head to be honest, and higher CR ratio something around 11:1, although you could potentially fit B21 pistons into B20A3 which could make it interesting!! And that would boost the CR ratio up more easily. B21 bottom B20A3 head with all the above work could well see you upto around 190-200bhp. It would still be slower revving than ET/A series engine but pretty potential torque killer engine with plenty of BHP still. Would certainly be an interesting and different project!! :)

BTW my latest engine build is A20A3/4 pistons (std size) blue printed with hand gapped oversize rings used from 83mm bore size, block deck just fractionally skimmed to flatten surface, A18 head with 1mm skimmed, head has serious amount of work done completely reshaped ports and increased sizes, 33mm inlet valves, 38mm exhaust valves, bronze guides, uprated double springs, Pipercams 285 degree duration 10mm lift cam grind, twin weber inlet manifold, Modified Twin Weber DCOE 45's, custom downpipe and system 2" downpipes and 2.5" system.

But I've kept stock cast header, and the block is effectively on stock internals although blueprinted so has less frictional losses and tighter ring gaps for higher compression which can be worth a good 3-5bhp alone!! And the ignition system is stock as well apart from advance is disabled as webers hate those. The engine is so efficient that only needs 9 degrees timing advance at idle anymore produces less power.

With the above setup I'm able to achieve 200bhp at 7600rpm and 160lbft at 5500rpm but I would definately get more if a equal length tubular manifold with 1.75" primaries was used, and also if I had a higher CR ratio with some custom forged flat top pistons, and a more aggressive camshaft something like 290 degrees but with 11.5-12mm lift. Would be something like 230-240bhp at 8500rpm and 175lbft at 6500rpm which is something I'd like to work towards over the next year or so, I'm going to change the exhaust manifold first which alone should increase power and peak power to something like 210bhp and peak at 8000rpm instead, then start looking at a block rebuild with forged pistons and higher CR ratio, then have Cat Cams make me a custom grind, or look at Bisi Cam grind (have more lift than mine). Other areas of improvement are replacing my valves with ones with thinner stems they are currently 7mm which is really thick Smeado has found some from another engine which can be used which are only 5.5mm!! so this could potentially help even more!!
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B20A5 header EGR bung

BTW anyone know what might fit the EGR port on manifold for B20A5 header need to plug it shut as 2G doesn't have EGR but we can't find anything big enough and don't want to weld it shut as potentially a AFR sensor and gauge may go there instead later on. Thanks.
This was just covered in the last weak and half.
Well. My b20a3 is looooong gone now. This would have been neat to know though. What about the intake manifolds? Do those match up too?
intake

Sadly no the intake won't fit B20A3 has square shaped intake ports ET/A18 has round.
B20A3 Intake

I'm working on some mods for my B20A3. Has anybody got a spare Intake manifold for a B20A3 that they want to part with? I don't want to screw up the only one I've got. I'll let you know how the results look on the dyno.

Sadly no the intake won't fit B20A3 has square shaped intake ports ET/A18 has round.
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