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Old 11-20-2009, 09:37 PM   #1
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Question Porting/Butterfly removal on a stock IM

As many of you know, i'm planning a tight budget, mild N/A build this winter for my 'Lude. I was throwing around some "free hp" ideas in my head today, and the idea of messing with the stock intake manifold.

My question is- would removing the butterfly valves (removing the bar & butterflies, then plugging the holes) & mildly porting the stock manifold be worth the hassle, and has anyone done it before/seen a dynograph of the results?

I plan on getting the head rebuilt (and possibly ported), removing the balance shaft, and getting the car tuned with a VAFC-II- would buying another stock IM (cheap) and porting it be worth the effort?


Thanks in advance, motor gurus.
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Old 11-20-2009, 09:49 PM   #2
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Unless you want to pull the motor to remove the shafts, just pull the belt off the balance shaft gears. Same power result, but without the weight reduction

Doing what you're describing with the IM is essentially making your own Blacktrax spacer, which will give you gains similar to the last dyno chart on the right side of this page: http://blacktrax.net/products/Intake..._Manifold.html
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Old 11-20-2009, 09:54 PM   #3
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Quote:
Originally Posted by viper_boy403 View Post
Unless you want to pull the motor to remove the shafts, just pull the belt off the balance shaft gears. Same power result, but without the weight reduction

Doing what you're describing with the IM is essentially making your own Blacktrax spacer, which will give you gains similar to the last dyno chart on the right side of this page: http://blacktrax.net/products/Intake..._Manifold.html
Well, the motor is coming out anyway so it's not a big issue. The whole top end is coming off, so i figured while the intake was off i would mess around with it a little.

Looks like somewhat decent gains. I'll need a tune FOR SURE if i decide to go through with it.
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Old 11-20-2009, 10:04 PM   #4
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I have an H22 modified like that, I never tuned it when it was on my last build, but for what I see on those graphs it probably is worth your time.
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Old 11-20-2009, 10:20 PM   #5
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I'm thinking about removing my stock iab spacer and replace it with a blacktrax one.
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Old 11-20-2009, 10:22 PM   #6
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Their has yet to be an independent dyno compairison of removing the butterfly valves vs the OEM manifold. I'd look into some IM theory before I started messing with plenum spacers and what not.
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Old 11-20-2009, 10:41 PM   #7
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Quote:
Originally Posted by meanshyguy View Post
I have an H22 modified like that, I never tuned it when it was on my last build, but for what I see on those graphs it probably is worth your time.
I think i'm gonna buy another stock IM from another member on here, then fuck around with it. For $75, i don't have much to lose.

Quote:
Originally Posted by H22A_lude View Post
Their has yet to be an independent dyno compairison of removing the butterfly valves vs the OEM manifold. I'd look into some IM theory before I started messing with plenum spacers and what not.
I was reading up on a thread on H-T that Blake posted in two years ago. I was hoping to get a little insight from a few N/A gurus on here, any advice is welcomed though. By removing the butterfly valves, i'm increasing the air velocity quite a bit inside the manifold- but i'm not really messing with the overall volume much.

I will undoubtedly get my car tuned directly afterward, the thing i would be most afraid of is shifting my air/fuel ratio with the difference in airflow over the stock tune. The last thing i want is a MASSIVE rich/lean condition on any point of the map- from what i've read, that immanent.
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Old 11-21-2009, 02:07 AM   #8
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From what I've heard, removing the butterflies would lose you some low end torque, but your midrange to top end would increase.
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Old 11-21-2009, 02:46 PM   #9
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Quote:
Originally Posted by NavaSoulja View Post
From what I've heard, removing the butterflies would lose you some low end torque, but your midrange to top end would increase.
Maybe, maybe not. You'll loose the butterfly valves that will loose low end torque but also think about the length of runner you'd be getting rit of. That could ether be good for top end, midrange or low end. IM theory is a bitch.

Something to be noted is the fact that more and more people are running modified OEM manifold on their high HP set-ups. But then again, their isn't many options for us H22 guys. I might dig into my OEM manifold and see what happens vs the Euro R.
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Old 11-21-2009, 07:32 PM   #10
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take the plate out completely.
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Old 11-21-2009, 07:43 PM   #11
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What about stacking up two spacers, people have done it before, some dyno graphs would be nice!
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Old 11-21-2009, 07:51 PM   #12
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A while back just for the hell of it I installed a y in the vacuum line going to the actuator that opens and closes the valve at the air intake input .
I then ran a vacuum line from that y to the actuator that controls the secondary runners which caused the runners to change over about 500 rpm sooner . After doing this mod , I went for a drive and found that I lost mid rpm power so based on my little experiment I would say don't remove the valve . If anyone else wants to try this little experiment out all you need is 3' of hose and a y connector .
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Old 11-21-2009, 08:23 PM   #13
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i plan on doing this sometime this winter, and im going to plug the holes that the butterfly rod went through with jb weld and port match my manifold and head.
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Old 11-21-2009, 09:45 PM   #14
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Re: Porting/Butterfly removal on a stock IM

How much gain is there with the blacktrax spacers? More volume on boosted setup makes more power or is that applicable to n/a only?
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Old 11-22-2009, 01:55 AM   #15
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Quote:
Originally Posted by 98vtec View Post
take the plate out completely.
Think that's the best way to go Blake? I was thinking just modifying the stock plate.

Quote:
Originally Posted by deafy View Post
How much gain is there with the blacktrax spacers? More volume on boosted setup makes more power or is that applicable to n/a only?
I dunno... looks like decent gains. Maybe i'll just blade the stock plate.
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Old 11-22-2009, 02:29 AM   #16
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im not going to suggest it for no reason...
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Old 11-22-2009, 02:34 AM   #17
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Quote:
Originally Posted by 98vtec View Post
im not going to suggest it for no reason...
Oh come on, i know you like to post useless information an mislead people!


/sarcasm.


Worth a shot, what the hell. I'll pop off the plate and see what happens. Thanks Blake, appreciate the guidance.
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Old 11-22-2009, 03:36 PM   #18
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Quote:
Originally Posted by MommysLittleMonster View Post
Oh come on, i know you like to post useless information an mislead people!


/sarcasm.


Worth a shot, what the hell. I'll pop off the plate and see what happens. Thanks Blake, appreciate the guidance.
whats that gonna do without a tune?
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Old 11-22-2009, 04:14 PM   #19
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I removed mine, and ported my stock im, if my numbers meant anything. Free mods ftw.

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Old 11-22-2009, 07:58 PM   #20
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Quote:
Originally Posted by lvlrkmart View Post
whats that gonna do without a tune?
Nothing. I'll be getting a tune this spring for sure.
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Old 11-22-2009, 07:58 PM   #21
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Stacking blacktrax spacers does not increase plenum volume; it will increase the runner length which would in turn move your powerband down a little bit. Remove the spacer plate completely on a h22. Plate stacking would be better for an h23 since they don't rev as high.
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Old 11-23-2009, 11:24 PM   #22
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I think i'm gonna have to be the guinea pig for this one. I may go ahead and buy the other stock intake to play with.
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Old 11-24-2009, 12:11 AM   #23
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If you pull the plate out completely, do you need to get shorter bolts? Hell, if thats the best way to do it I'll just yank it out tomorrow lol. I have a friend with tuning equipment and we've been messing with our basemaps so it will give me a chance to see how this would effect the engine
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Old 11-24-2009, 01:51 AM   #24
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Quote:
Originally Posted by g-gameslude View Post
Stacking blacktrax spacers does not increase plenum volume; it will increase the runner length which would in turn move your powerband down a little bit. Remove the spacer plate completely on a h22. Plate stacking would be better for an h23 since they don't rev as high.
I was under the impression that the spacers were just hollow and increased the plenum volume. Maybe your right though.

Also, check out runners and pulse tuning. The basic way to look at it is like you did, but this is wrong. It all depends on what pulse you tune for. You could be right in this case, but like I said earlier, IM theory/tuning is a bitch.
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Old 11-24-2009, 08:05 AM   #25
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Quote:
Originally Posted by MommysLittleMonster View Post
I think i'm gonna have to be the guinea pig for this one. I may go ahead and buy the other stock intake to play with.
Uh... it has been done already.
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